E30 series BMW 3

since 1983-1994 of release

Repair and car operation

+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engine
   + 3.1.2. Specifications
   - 3.2. Dismantle and major maintenance of the engine
      3.2.2. Specifications
      3.2.3. Major maintenance – the general instructions
      3.2.4. Compression check in engine cylinders
      3.2.5. Major maintenance – general comments
      3.2.6. Engine diagnostics by means of the vacuum gage
      3.2.7. Major maintenance – alternatives
      3.2.8. Dismantle of the power unit
      3.2.9. Removal and engine installation
      3.2.10. Order of dismantling of the engine
      3.2.11. Dismantling of a head of the block of cylinders
      3.2.12. Cleaning and check of a head of cylinders and details of the klapanny mechanism
      3.2.13. Repair of valves
      3.2.14. Assembly of a head of the block of cylinders
      3.2.15. Removal of pistons and rods
      3.2.16. Crankshaft dismantle
      3.2.17. Intermediate shaft (only M20 engine)
      3.2.18. Cleaning of the block of cylinders
      3.2.19. Check of a condition of the block of cylinders
      3.2.20. Honningovaniye of cylinders
      3.2.21. Check of a condition of pistons and rods
      3.2.22. Check of a condition of the crankshaft
      3.2.23. Check of radical and shatunny bearings
      3.2.24. Engine assembly order
      3.2.25. Installation of piston rings
      3.2.26. Installation of an intermediate shaft
      3.2.27. Installation of the crankshaft and check of gaps in radical bearings
      3.2.28. Installation of a back epiploon
      3.2.29. Installation of rods and pistons, check of gaps in shatunny bearings
      3.2.30. Engine start-up after repair and a running in
   + 3.3. Engine electric equipment
+ 4. Cooling system
+ 5. Heating and ventilation
+ 6. Fuel system
+ 7. Exhaust system
+ 8. Transmissions
+ 9. Coupling
+ 10. Brake system
+ 11. Running gear
+ 12. Body
+ 13. Electric equipment
+ 14. Good advice

3.2.19. Check of a condition of the block of cylinders


Telescopic нутрометр for measurement of internal diameter

1. Check existence on the block of cylinders of cracks and corrosion traces. Check a condition of carvings in openings, note places with the broken carving. If there were suspicions on leakage of cooling liquid in the block of cylinders, the block should be tested for tightness for what it is expedient to address in car-care center. At detection of defects repair the block (if it is possible), or replace.
2. Check existence of chips and задиров on internal surfaces of cylinders.
3. Measure internal diameter of the cylinder directly under fillet area parallel to and perpendicular to an engine axis. Repeat measurements on the middle and in the lower part of the cylinder. By results of these measurements define a konusnost and ovality of the cylinder and compare to the standard.
4. In the absence of a nutromer the gap can be checked special щупами, inserted in a place of the greatest friction of the piston about the cylinder (i.e. between the piston and the cylinder in one of 2 places on an axis making a corner of 90 ° with an axis of a piston finger).
5. The gap is defined by thickness щупа at which the piston moves in the cylinder under moderate effort. If the piston fails or slides, the gap is higher norms and the piston it is necessary to replace, and the cylinder прошлифовать. If the piston jams at situation щупа about NMT and slides at situation щупа about VMT, the konusnost of the cylinder exceeds norm. If at piston turn in the cylinder with laid shchupy the piston jams, exceeds norm ovality of the cylinder.
6. Repeat measurements for other cylinders.
7. If gaps, a konusnost and ovality exceed norm, cylinders should be chiseled under the repair size and to replace pistons and rings repair.
8. If a condition of cylinders accepted, wear of the cylinder, a konusnost and ovality do not exceed the established norms, cylinders it is required only отхоннинговать and to replace piston rings.